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 97 xr600r cuts out at higher rpms
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mackconsult
Vancouver, WA

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USA
21 Posts

Topic started on 10/03/2009 at 10:41:36 AM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
If I ride it soft through the gears it never bogs down. If I try to gun it and carry the motor into the higher rpms it bogs down.

What could cause this. I have adjusted the float to ensure adequate fuel supply is getting to the bowl. Have a "to-do" to pull the carb and clean it .....

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke

HorseRider650
Ohio

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USA
553 Posts

Posted on 10/05/2009 at 12:03:24 PM  Member Profile  Reply with Quote
Did It have this problem before the float was adjusted? Did you clean the carb at that time?

08 XR650l - Big Red Elephant
10 KTM300XC-W - Just Orange
09 KX85 - Son's MX ride (AKA: The Weed Wacker)
07 CRF80 -Son's trail ride.
08 XT250 - lil_mynx

b_king
Oakville, ON

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Canada
4507 Posts

Posted on 10/05/2009 at 2:36:57 PM  Member Profile  Click to see b_king's MSN Messenger address  Reply with Quote
Sounds like starving for fuel post float height adjustment.

08 KLX450R
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mackconsult
Vancouver, WA

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USA
21 Posts

Posted on 10/07/2009 at 08:54:58 AM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
quote:
Originally posted by HorseRider650

Did It have this problem before the float was adjusted? Did you clean the carb at that time?

Yes, its done it since day one. No I have not pulled the carb and cleaned it.

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke

mackconsult
Vancouver, WA

mackconsult's Avatar

USA
21 Posts

Posted on 10/07/2009 at 08:56:09 AM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
quote:
Originally posted by b_king

Sounds like starving for fuel post float height adjustment.

I have adjusted the float greatly, I can't imagine that its getting starved at the float. I even had to back the float adjustment off a bit because I was dumping fuel.

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke

HorseRider650
Ohio

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USA
553 Posts

Posted on 10/07/2009 at 3:19:31 PM  Member Profile  Reply with Quote
Assuming the carburetor is OK and the main jet is not clogged. You might want to check your ignition timing. If the ignition timing is right, go back to the carb and clean it. Make sure it's assembled and adjusted correctly. If the carb checkout/cleaning doesn't fix-it, go on to look at the valves and valve timing.

Let us know what you find out.

08 XR650l - Big Red Elephant
10 KTM300XC-W - Just Orange
09 KX85 - Son's MX ride (AKA: The Weed Wacker)
07 CRF80 -Son's trail ride.
08 XT250 - lil_mynx

mackconsult
Vancouver, WA

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USA
21 Posts

Posted on 10/08/2009 at 11:08:42 AM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
Thanks man. Tonight I am planning on pulling the carb and cleaning. Will report back on this effort.

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke

mackconsult
Vancouver, WA

mackconsult's Avatar

USA
21 Posts

Posted on 10/19/2009 at 3:54:50 PM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
I was looking at how to get the carb out. The two throttle cables look like they need to be loosened to get it out. Whats a good way to mark them so that I put it back together properly?

I don't want to have to fiddle around adjusting it after I clean the carb.

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke

HorseRider650
Ohio

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USA
553 Posts

Posted on 10/20/2009 at 3:21:52 PM  Member Profile  Reply with Quote
I usually just unscrew and release part number 17 which holds both cables. It gives me enough slack to free both and saves time.

(Fixed diagram link. -Admin)

08 XR650l - Big Red Elephant
10 KTM300XC-W - Just Orange
09 KX85 - Son's MX ride (AKA: The Weed Wacker)
07 CRF80 -Son's trail ride.
08 XT250 - lil_mynx

Old dog
Yellowknife

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Canada
299 Posts

Posted on 10/20/2009 at 6:50:44 PM  Member Profile  Visit Old dog's Homepage  Reply with Quote
Sounds like you're either running lean on the top end (WOT) or hitting the rev limiter (highly doubtful). If all the above advice here fails ... try a richer main jet.

2006 XR650L ~ 4.7 Clarke Tank, Billet Aluminum Tusk Gas Cap, Big Gun Evo-X Muffler, FMF PB Header, UNI Filter, De-Smogged, Moose S/S x-wide pegs, Kouba Lowering Link, BD LED Tail Light, Maier Rear Fender, Dual Headlights, Buell Lightning Bug Screen, SuperBrace fork stabilizer, Acerbis Rally Pro Handguards, Dirstskins Fork Seal Protectors, Steahl Bash Plate, XRs Only Case Saver, Corbin Seat, Custom Bodged High Riser K & N Stand Alone Crankcase Breather, Sudco 41mm FCR carb w/Motion Pro custom cables & throttle. East Coast Wheels Sumo wheels, Acerbis Supermoto frnt fender, MSR Billet Aluminum rear rotor shark fin, Scott's Steering Damper ~

mackconsult
Vancouver, WA

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USA
21 Posts

Posted on 10/22/2009 at 10:59:34 AM  Member Profile  Visit mackconsult's Homepage  Reply with Quote
Thanks for those two suggestions.

1997 XR600R
2005 sprinter 140" with veggie oil
1995 B4 Passat GLX with TDI conversion
2008 laser pro sailboat
1998 18' Avon RIB with 90 HP 4 stroke
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